Product development · Fishing tackle

From a sketch on paper to a mould that runs.

We develop hard baits, soft plastics and terminal tackle for fishing tackle brands. Concept, engineering, prototyping, tooling and production hand-over — one team, one timeline, one person answering your emails.

Hard bait prototypes on an engraved ALLBITE development plate
Hard bait programme · prototype series
8+ years in tackle manufacturing 150+ products taken to production 10+ moulding partners NDA & tooling ownership in writing
What we do

Not just how it looks.

A product is not finished when it looks right. It is finished when it meets the fishing scenario, the structure holds, the material and process are viable, and it can be moulded the same way ten thousand times.

01 / DEFINE

Define the product

Target species, fishing scenario, price point, and the two or three features that will actually sell it.

02 / ENGINEER

Engineer it

Wall sections, joint geometry, hook hanger loads, draft angles and tolerances — a model you can measure.

03 / VALIDATE

Prove it

Printed and soft-tooled samples, tested in water and against the brief, revised until the action matches the intent.

04 / PRODUCE

Make it

Mould quotes, process route, supplier selection and ramp-up — negotiated and supervised by us.

Beyond appearance

A lure is a mechanism, not a picture.

Most product development stops at a shape. A hard bait has to swim at the retrieve speed the angler will actually use, survive a strike on 20 lb braid, and come out of a mould the same way five thousand times.

That is the part we are hired for. Appearance matters — but the reason a brand keeps a product for ten seasons is that the joint does not crack, the paint does not lift, and the wobble is repeatable from the first unit to the last.

Full capability list
Hand sketches and painted lure prototypes on a development drawing
Capabilities

Five stages, one accountable team.

You can join at any stage. Most brands come in at stage 02 with a rough idea and a target price.

02

Concept & design

Direction

Target species and real fishing-scenario analysis, teardown of competing products, feature set, and two or three concept directions with a cost reality check attached.

  • Species, season and retrieve-speed analysis
  • Competitor teardown and market differentiation
  • Functional requirements and the core selling point
  • Feasibility verdict before anyone spends money on tooling
03

3D modelling & structure

Engineering

The point where a visual idea becomes something that can be checked, discussed and verified. We build the model and the structure together, not one after the other.

  • Solid models and production-ready drawings
  • Joint, hinge and hook hanger structure
  • Wall thickness, weight transfer and balance
  • Revisions driven by test results, not opinion
04

Prototyping & tooling

Validation

Physical samples before you commit to a mould. Problems found here cost a print; problems found in production cost a tool.

  • 3D printed samples for form and fit
  • Soft tooling and mould trials
  • Swim testing and action adjustment
  • Written sample report with change recommendations
05

Materials & process

Feasibility

Matching the design to what can actually be moulded, painted and assembled — so appearance is not achieved at the cost of manufacturability.

  • Material selection by hardness, elasticity, UV and abrasion
  • Parting line, gate position and demoulding
  • Surface finish and painting process
  • Balance between performance, yield and unit cost
06

Production hand-over

Manufacturing

We stay on the project until the first shipment leaves, because that is where most design work quietly falls apart.

  • Mould cost and lead-time negotiation
  • Supplier matching and production trial supervision
  • Inspection criteria and first-article approval
  • Ramp-up support through the first repeat order
8+Years in tackle manufacturing
150+Products taken to production
10+Moulding and assembly partners
100%Supported from design to mass production
What a project looks like

Roughly 16 weeks, brief to first shipment.

Typical for a new hard bait with one mould. A colour variant or a size extension moves much faster.

Week 0–1

Brief and feasibility

Species, scenario, target retail price, volume. We tell you early if the target cost is not reachable.

Go / no-go
Week 1–3

Concept directions

Two or three routes with sketches, rough structure and cost indication. You choose one.

2–3 options
Week 3–6

3D model and structure

Production model, wall sections, joint design, weight and balance plan.

CAD + drawings
Week 6–8

Prototype and water test

Printed or soft-tooled samples, tested for action, durability and finish. Revisions documented.

Approved sample
Week 8–14

Tooling and mould trials

Mould build, T1 samples, gate and parting-line correction, painting trials.

T1 approval
Week 14–17

First production

Pilot run, inspection report, packaging, and hand-over to your forwarder or ours.

First shipment
Working with us

Built for brands far from the factory.

Most of our clients are in Europe and never see the mould shop. That only works if the commercial and legal side is as solid as the engineering.

✓

NDA before the first file

We sign yours or send ours. Nothing about your project leaves the team working on it.

✓

Tooling stays yours

Moulds and drawings are your property, transferable at any time, confirmed in the contract.

✓

One English-speaking contact

The engineer who quotes your project runs it. Calls land in your afternoon, not at three in the morning.

✓

Documents that travel with the goods

REACH and RoHS declarations, material certificates and inspection reports issued with the shipment.

Tell us what you want to build.

A short brief is enough to start. We will reply with a feasibility view and a rough cost range before you commit to anything.

Start a project →